Home » Blog » blog » The five-step process of making high-quality doormats out of coir

The five-step process of making high-quality doormats out of coir


Branded Coir Mats

Coir branded mats  is a fibrous and tough material and is composed of the outer husk of the coconut. This material may be used to create high-quality doormats. But, let’s see how coir doormats are extracted and made into high-quality doormats.

Brown, round coconut is just a small part of the fruit. The fibrous, tough material known as coir comes from its outer husk. However, before the fruit is processed into coir, a thick protective layer surrounding it must be removed. This is how high-quality doormats are extracted from coir:

  1. The coconut is de-husked to separate it from the inner edible seed.
  2. The entire husk is removed and soaked in water for a decent amount of time. This allows the microbes to grow naturally. The softer parts of the fruit feed the microbes, and the raw coir is left at the end. This comprises fibers that are used and a loose material that is referred to as coconut dust. However, coconut dust is discarded because it’s just a filler material, and it isn’t of any use.
  3. This extracted coir then undergoes the beating process within a fast-rotating drum. The fibers are loosened with the repetitive use of metal bars.
  4. Lastly, these loosened fibers are placed in a slow-rotating drum that separates the fibers by length. The small length fibers are not used while making mats. Instead, their use is limited to acting as padding materials. The coir is made through medium-length fibers, and the longest fibers make long-lasting ropes and twines.
  5. To make mats of diversified shapes, designs, and sizes, the coir fibers of appropriate length are collected, assembled, and bundled.

The coir can be used to make high-quality doormats because the material isn’t just highly durable but resistant to weather-change as well. Normally, outdoor mats are made out of this material. The coir matting not just resists the harsh UV rays, but its natural brown color offers a rustic feel to the ambience. These are made specially for the areas that receive heavy rainfall or have temperature variations. Also, these highly sustainable mats seem appealing due to its brown, rustic vibes.

Conclusively, coir doormats are environmental-friendly and extremely durable. If your home has slippery areas, like the swimming pool, for example, you can use anti-slip mats that have rubber matting. These mats are not only used in wet areas, but in the refineries too where oil slippage is customary

Leave a Comment

Your email address will not be published. Required fields are marked *